ECS (Energy Conservation System)
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Our ECS for Humidification Plants in Textile Industry is a versatile system being Cost Effective, Rugged and Totally Maintenance Free. The PAY-BACK in most cases is less than 12 Months.

The entire system has been developed by Pack Plast, keeping in mind the spray Water to Air Quantity Ratio. In traditional system the Air to Water Ratio is 1:1, which is very high. In certain most modern MNC installed air washer this has been observed to be even higher. This leads to wastage of power.

Our exhaustive R&D work has shown that this ratio is between 15:1 to 8:1. If we supply spray water of these low discharges obliviously the pump power is reduced. Our HYBRI-DOME Nozzles are maintenance free and have very long life. The orifice is of special stainless steel leading to year of trouble free service. The saturation efficiency is above 90% thereby leading to lower air quantities. A case study for Ring Frame area (55% R/H) is given below for ready reference.

The auto control system switches off pump/fan as per department condition requirements. As all designs are done for worst conditions, the auto control further saves energy. Air quantity and spray load is calculated for peak demand conditions. However there condition exist only for a period of 20-25 days in a year of 365 days which means for 90% of year excess air and water quantity is circulated.

The second major consideration is system efficiency. In this case system efficiency (barring human errors) is Air Washer efficiency. In a case study following results were observed:
 
SAT WFF (%) DRY BULB TEMP LEAVING SPRAYS SUPPLY AIR TEMP RISE ROOM DRY – BULB TEMP AT 55% RH
100 75 19 94
95 76 17.6 93.6
90 77 16.2 93.2
85 78 14.7 92.7
80 79 13.3 92.3

 
SUPPLY AIR TEMP RISE  SUPPLY AIR QUANTITY  % Saturation Efficiency
19 102,400 100
17.6 110,600 95
16.2 120,000 90
14.7 132,300 85
13.3 146,200 80

From above it is easily understood that huge air quantity wastage occurs for operation is narrow range of 75 to 95%. Hence it is MUST THAT NO AIR WASHER OPERATES BELOW 90% efficiency.

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