INTRODUCTION:
Air
conditioning systems using mechanical refrigeration have high
initial cost and consumes significant amount of energy. A cheaper
system of cooling is Evaporative Cooling used extensively in hot and
arid climates. However, this process has its own limitations that it
cannot be used effectively if the wet bulb depression is low (Wet
bulb temperature is high).
It has
therefore been considered that an economical system, involving both
mechanical refrigeration and evaporative cooling may be evolved to
cater to Indian conditions consuming less power and providing the
same indoor conditions as in refrigerated air conditioning.
A DBT of
32șC (±2șC) and relative Humidity of 50-75% in different section of
textile industry can be achieved by above combination.
SYSTEM
EXPLANATION:
A two stage
hybrid air conditioning system consists of a first stage of a Dry
Surface Type Indirect Evaporative Cooling System and a second stage
of Chilled Water Spray System.
Cooling of
air by chilled water spray using a refrigerated air conditioning
system is a costly and energy consuming system. The cost of
refrigerated cooling system comes to about 1.00 kW per TR (50
Kcal/min or 3.5 kW of cooling).
Pre cooling
inlet air using cold water from cooling tower does not consume that
much power. Power required to pre cool air will depend on ambient
wet bulb temperature however, under worst climatic conditions (say
29șC WBT) the power requirement may be 300 Watt per TR of heat
removed from air in pre cooler as compared to 1 KW/TR for
refrigerated air-conditioning. At lower wet bulb temperature the
power requirement will be still lower as has been shown
subsequently.
TWO STAGE HYBRID AIR CONDITIONING
SYSTEM:
When
the indirect evaporative cooler is placed in series (upstream) with
a conventional refrigerated system, it reduces the sensible heat
load on refrigeration system. Energy required for the indirect
cooling stage includes the pump and cooling tower fan as well as
some additional fan energy to over come resistance in the supply air
system due to heat exchanger. The energy consumed by indirect
evaporative cooling stage is much less than the energy saved from
reducing the load on refrigeration system. As a result, the overall
energy consumption of the system will reduce. Another saving could
result from the reduction in size of the refrigeration equipment
required. Indirect evaporative cooling may also reduce the total
time the refrigeration equipment must be operated during a year.
It has been
found that the load on chilled water system can be reduced by pre
cooling of air, thereby reducing the power consumption by more than
30% during the period of worst ambient conditions.
CONCLUSION:
A
hybrid air conditioning system will yield the same indoor design
conditions as a refrigerated air conditioning system as the second
stage comprises of the refrigeration stage. The initial cost
incurred on first indirect evaporative cooling stage is also
compensated by reduction in the size of the refrigeration plant as
its load is partially transferred on the first stage. The first
stage cools the air evaporatively and hence consumes less power as
compared to the refrigeration plant and so the hybrid system is more
power efficient as compared to the refrigerated air
conditioning.

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